Availability: | |
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MAXWELL H
XICHI
6kV / 10kV
AC motor
185kW ~ 10000kW
Wide range.
1. Input current harmonics
Multi-pulse rectification using transformer phase shift technology, 30 pulses for 6kv systems and 48 pulses for 10kv systems.
Meets IEEE519-2014 standard.
Input filterless.
2. Input power factor
The input transformer phase shift technology combined with cascade modules provide the reactive
power required by the motor with an input power factor of up to 0.96. After the motor has passed
through the high voltage inverter, no reactive power compensation equipment is required.
3. Output voltage waveform
Module-cascaded technology, H-bridge inverter, module output superimposed to form multilevel, output perfect sine wave to ensure the motor work in better condition. It is adaptable to new and old motor.
4. Overall efficiency
Efficiency up to 97%, better electromagnetic design for phase shifting transformers to reduce losses, and IGBT uses international first-tier brand.
5. Grid adaptability
Output voltage fluctuation range -15%-+15%, frequency fluctuation -10%-+10%. Within the fluctuation range it ensures the output rated voltage by output injection harmonic control. It can work with the minimum voltage -45%. When the grid momentarily loses power, the high voltage frequency converter will enter the momentary power loss non-stop function to maintain the motor working, and if the grid is recovered before the system energy storage is depleted, the system will continue to work.
6. Lightning protection
The mains input, output, control power input and communication signals are protected against lightning.
7. Modular design
The control system, electrical system, power module, fan system and detecting unit adopt modular design, being highly reliable, easy to maintain and easy to operation.
8. All-in-one design
10KV 1-2MW, one design for the structure size in the power section, 10KV 1-2.25MW, 10KV 200KW-1 MW and 6KV 185KW-0.8MW. Small in size and space saving.
9. Low voltage soft-start function
The phase shifting transformer is switched to the grid on the high voltage side after the transformer has output a normal voltage by means of a low voltage soft start. The soft start ensures that the phase shifting transformer is switched to the grid without inrush current.
10. Control power
The power supply of the control system adopts a modular design and a dual redundant power supply, with one from low voltage and one from high voltage. The core memory chip inside the control system is powered by a super capacitor to ensure the operation of data storage when the system is powered down.
11. Multiple motor control options
Depending on the motor applications, VF control, vector control and direct torque control (DTC) are available to suit various motor loads.
12. Fault protection
Motor overcurrent protection, output overload protection, input overvoltage and overcurrent protection, phase shifting transformer overheat protection, communication fault protection, power unit fault, output short circuit protection, IGBT overcurrent protection, operation gate open protection, etc.
13. Rich user interfaces
It has interfaces for RS485, analogue input, analogue output, digital input, digital output, encoder input, power control,
power output, high voltage circuit breaker control and detection, emergency stop, etc. to meet a wide range of applications.
14. Power module design
Independent duct design, adaptable to various industrial applications. Interference-free fibre optic control signals. Module control adopts DSP digital control.
15. Master control system
DSP+FPGA architecture is used to complete motor algorithms, logic control, fault handling, SVPWM regulation, communication, signal processing and other functions to perform motor control accurately, quickly and reliably.
16. Interference-free switching technology
High-voltage frequency converter can achieve synchronous motor or asynchronous motor soft start, with motor starting from 0HZ and gradually running to the grid frequency of 50HZ. Then the motor switches from the frequency conversion state to the industrial frequency grid, with the switching process smooth and there is no impact current on the motor so as to ensure the safe operation of the motor.
17. Easy maintenance
With a modular design, each part is a separate module, and it only needs to handle the corresponding module during maintenance, allowing the ventilation dust screen to be replaced or cleaned under normal operation.
18. Highly adaptable to the environment
Protection class IP30; pollution class II. It meets start-up at -15℃ and can work at a maximum temperature of 55℃;
Storage and transport temperature -40℃to +70℃;
The complete machine passes the Class III road transport test;
Power module, control system, detection unit, electrical system and other modules pass the 0.6m drop test and vibration test.
1. Input current harmonics
Multi-pulse rectification using transformer phase shift technology, 30 pulses for 6kv systems and 48 pulses for 10kv systems.
Meets IEEE519-2014 standard.
Input filterless.
2. Input power factor
The input transformer phase shift technology combined with cascade modules provide the reactive
power required by the motor with an input power factor of up to 0.96. After the motor has passed
through the high voltage inverter, no reactive power compensation equipment is required.
3. Output voltage waveform
Module-cascaded technology, H-bridge inverter, module output superimposed to form multilevel, output perfect sine wave to ensure the motor work in better condition. It is adaptable to new and old motor.
4. Overall efficiency
Efficiency up to 97%, better electromagnetic design for phase shifting transformers to reduce losses, and IGBT uses international first-tier brand.
5. Grid adaptability
Output voltage fluctuation range -15%-+15%, frequency fluctuation -10%-+10%. Within the fluctuation range it ensures the output rated voltage by output injection harmonic control. It can work with the minimum voltage -45%. When the grid momentarily loses power, the high voltage frequency converter will enter the momentary power loss non-stop function to maintain the motor working, and if the grid is recovered before the system energy storage is depleted, the system will continue to work.
6. Lightning protection
The mains input, output, control power input and communication signals are protected against lightning.
7. Modular design
The control system, electrical system, power module, fan system and detecting unit adopt modular design, being highly reliable, easy to maintain and easy to operation.
8. All-in-one design
10KV 1-2MW, one design for the structure size in the power section, 10KV 1-2.25MW, 10KV 200KW-1 MW and 6KV 185KW-0.8MW. Small in size and space saving.
9. Low voltage soft-start function
The phase shifting transformer is switched to the grid on the high voltage side after the transformer has output a normal voltage by means of a low voltage soft start. The soft start ensures that the phase shifting transformer is switched to the grid without inrush current.
10. Control power
The power supply of the control system adopts a modular design and a dual redundant power supply, with one from low voltage and one from high voltage. The core memory chip inside the control system is powered by a super capacitor to ensure the operation of data storage when the system is powered down.
11. Multiple motor control options
Depending on the motor applications, VF control, vector control and direct torque control (DTC) are available to suit various motor loads.
12. Fault protection
Motor overcurrent protection, output overload protection, input overvoltage and overcurrent protection, phase shifting transformer overheat protection, communication fault protection, power unit fault, output short circuit protection, IGBT overcurrent protection, operation gate open protection, etc.
13. Rich user interfaces
It has interfaces for RS485, analogue input, analogue output, digital input, digital output, encoder input, power control,
power output, high voltage circuit breaker control and detection, emergency stop, etc. to meet a wide range of applications.
14. Power module design
Independent duct design, adaptable to various industrial applications. Interference-free fibre optic control signals. Module control adopts DSP digital control.
15. Master control system
DSP+FPGA architecture is used to complete motor algorithms, logic control, fault handling, SVPWM regulation, communication, signal processing and other functions to perform motor control accurately, quickly and reliably.
16. Interference-free switching technology
High-voltage frequency converter can achieve synchronous motor or asynchronous motor soft start, with motor starting from 0HZ and gradually running to the grid frequency of 50HZ. Then the motor switches from the frequency conversion state to the industrial frequency grid, with the switching process smooth and there is no impact current on the motor so as to ensure the safe operation of the motor.
17. Easy maintenance
With a modular design, each part is a separate module, and it only needs to handle the corresponding module during maintenance, allowing the ventilation dust screen to be replaced or cleaned under normal operation.
18. Highly adaptable to the environment
Protection class IP30; pollution class II. It meets start-up at -15℃ and can work at a maximum temperature of 55℃;
Storage and transport temperature -40℃to +70℃;
The complete machine passes the Class III road transport test;
Power module, control system, detection unit, electrical system and other modules pass the 0.6m drop test and vibration test.
Power Input | |
Input voltage | Voltage class 6KV or 10KV, output rated power is output when voltage fluctuation range is within -10%~+10%. Output power is derated within -45%~-10%. |
Input frequency | 50Hz,frequency fluctuation range -10%~+10% |
Input current harmonic | THDI≤4%, meeting international standard IEEE 519-2014 and national standard GB/T 14549-93 power quality standard |
Input power factor | Up to 0.96 |
Power output | |
Output voltage range | 0~6KV or 0~10KV |
Output frequency | 0-120Hz |
System efficiency | Up to 97% |
Output overload | Work for a long time with the load less than 105%, and inverse time protection enables within 110% ~ 160%. |
Output current harmonic | THDI≤4%, meeting international standard IEEE 519-2014 and national standard GB/T 14549-93 power quality standard |
Control Mode | |
Control mode | V/F, VC control without speed sensor, VC control with speed sensor |
Acceleration/deceleration time | 0.1-3600S |
Frequency resolution | |
Frequency accuracy | Digital setting ±0.01% max. frequency, analogue setting ±0.2% x set max. frequency |
Speed resolution | Digital setting 0.01Hz, analogue setting 0.1 x set maximum frequency |
Speed accuracy | ±0.5% |
Speed fluctuation | ±0.3% |
Starting torque | Larger than120% |
Excitation braking | Braking time 1-600S, starting frequency 0-30Hz, braking current 0-150% of rated current |
DC braking | Braking time 0-600S, starting frequency 0-50Hz, braking current 0-100% of rated current Larger than120% |
Automatic voltage regulation | When the input voltage varies within -10% to +10%, the output voltage can be kept constant automatically and the rated output voltage fluctuates by no more than ±3%. |
Machine parameters | |
Cooling method | Air cooling |
Protection class | IP30 |
Insulation class for phase shifting transformers | Class H (180℃) |
Local operation mode | Touch screen |
Auxiliary power supply | ≥20 kVA |
Environmental adaptability | |
Ambient operating temperature | 0~+40℃ It can start directly at -15°C, and capacity derates for use at 40°C to 55° |
Ambient storage temperature | -40℃~+70℃ |
Ambient transport temperature | -40℃~+70℃ |
Relative humidity | 5%-95%RH no condensation |
Altitude | less than 2000m |
Installation site | Indoor |
Contamination level | Contamination level 3 and occasional conductive contaminants are allowed |
User interface | |
Analogue input | 3 |
Analogue output | 2 |
Communication interface | 2 |
High voltage circuit breaker control | 1 |
Code plate interface | 1 |
Relay type dry contact output | 6 |
Transistorised dry contact output | 4 |
Multi-functional terminal input | 8 |
Power supply interface | 380V AC |
Power Input | |
Input voltage | Voltage class 6KV or 10KV, output rated power is output when voltage fluctuation range is within -10%~+10%. Output power is derated within -45%~-10%. |
Input frequency | 50Hz,frequency fluctuation range -10%~+10% |
Input current harmonic | THDI≤4%, meeting international standard IEEE 519-2014 and national standard GB/T 14549-93 power quality standard |
Input power factor | Up to 0.96 |
Power output | |
Output voltage range | 0~6KV or 0~10KV |
Output frequency | 0-120Hz |
System efficiency | Up to 97% |
Output overload | Work for a long time with the load less than 105%, and inverse time protection enables within 110% ~ 160%. |
Output current harmonic | THDI≤4%, meeting international standard IEEE 519-2014 and national standard GB/T 14549-93 power quality standard |
Control Mode | |
Control mode | V/F, VC control without speed sensor, VC control with speed sensor |
Acceleration/deceleration time | 0.1-3600S |
Frequency resolution | |
Frequency accuracy | Digital setting ±0.01% max. frequency, analogue setting ±0.2% x set max. frequency |
Speed resolution | Digital setting 0.01Hz, analogue setting 0.1 x set maximum frequency |
Speed accuracy | ±0.5% |
Speed fluctuation | ±0.3% |
Starting torque | Larger than120% |
Excitation braking | Braking time 1-600S, starting frequency 0-30Hz, braking current 0-150% of rated current |
DC braking | Braking time 0-600S, starting frequency 0-50Hz, braking current 0-100% of rated current Larger than120% |
Automatic voltage regulation | When the input voltage varies within -10% to +10%, the output voltage can be kept constant automatically and the rated output voltage fluctuates by no more than ±3%. |
Machine parameters | |
Cooling method | Air cooling |
Protection class | IP30 |
Insulation class for phase shifting transformers | Class H (180℃) |
Local operation mode | Touch screen |
Auxiliary power supply | ≥20 kVA |
Environmental adaptability | |
Ambient operating temperature | 0~+40℃ It can start directly at -15°C, and capacity derates for use at 40°C to 55° |
Ambient storage temperature | -40℃~+70℃ |
Ambient transport temperature | -40℃~+70℃ |
Relative humidity | 5%-95%RH no condensation |
Altitude | less than 2000m |
Installation site | Indoor |
Contamination level | Contamination level 3 and occasional conductive contaminants are allowed |
User interface | |
Analogue input | 3 |
Analogue output | 2 |
Communication interface | 2 |
High voltage circuit breaker control | 1 |
Code plate interface | 1 |
Relay type dry contact output | 6 |
Transistorised dry contact output | 4 |
Multi-functional terminal input | 8 |
Power supply interface | 380V AC |
MaxWell 6kV series | ||||
Models | Motor Power (kW) | Rated output current (A) | Weight (kg) | Dimensions (mm) |
MaxWell-H0185-06 | 185 | 23 | 2030 | 1850*1770*2350 |
MaxWell-H0200-06 | 200 | 25 | 2049 | |
MaxWell-H0220-06 | 220 | 27 | 2073 | |
MaxWell-H0250-06 | 250 | 31 | 2109 | |
MaxWell-H0280-06 | 280 | 34 | 2145 | |
MaxWell-H0315-06 | 315 | 38 | 2187 | |
MaxWell-H0355-06 | 355 | 43 | 2236 | |
MaxWell-H0400-06 | 400 | 48 | 2363 | |
MaxWell-H0450-06 | 450 | 54 | 2385 | |
MaxWell-H0500-06 | 500 | 60 | 2410 | |
MaxWell-H0560-06 | 560 | 67 | 2479 | |
MaxWell-H0630-06 | 630 | 75 | 2609 | |
MaxWell-H0710-06 | 710 | 85 | 2664 | |
MaxWell-H0800-06 | 800 | 94 | 2773 | |
MaxWell-H0900-06 | 900 | 106 | 2894 | |
MaxWell-H1000-06 | 1000 | 117 | 3060 | |
MaxWell-H1120-06 | 1120 | 131 | 3268 | |
MaxWell-H1250-06 | 1250 | 144 | 3502 | |
MaxWell-H1400-06 | 1400 | 161 | 3577 |
MaxWell 10kV series | ||||
Models | Motor Power (kW) | Rated output current (A) | Weight (kg) | Dimensions (mm) |
MaxWell-H0220-10 | 220 | 17 | 2163 | 1850*1770*2350 |
MaxWell-H0250-10 | 250 | 19 | 2202 | |
MaxWell-H0280-10 | 280 | 21 | 2241 | |
MaxWell-H0315-10 | 315 | 24 | 2286 | |
MaxWell-H0355-10 | 355 | 26 | 2338 | |
MaxWell-H0400-10 | 400 | 29 | 2475 | |
MaxWell-H0450-10 | 450 | 33 | 2505 | |
MaxWell-H0500-10 | 500 | 36 | 2526 | |
MaxWell-H0560-10 | 560 | 40 | 2600 | |
MaxWell-H0630-10 | 630 | 45 | 2740 | |
MaxWell-H0710-10 | 710 | 51 | 2799 | |
MaxWell-H0800-10 | 800 | 56 | 2916 | |
MaxWell-H0900-10 | 900 | 63 | 3046 | |
MaxWell-H1000-10 | 1000 | 70 | 3225 | |
MaxWell-H1120-10 | 1120 | 79 | 3848 | |
MaxWell-H1250-10 | 1250 | 87 | 4100 | 2625*1895*2470 |
MaxWell-H1400-10 | 1400 | 97 | 4180 | |
MaxWell-H1600-10 | 1600 | 110 | 4610 | |
MaxWell-H1800-10 | 1800 | 124 | 4990 | |
MaxWell-H2000-10 | 2000 | 138 | 5180 | |
MaxWell-H2250-10 | 2250 | 154 | 5573 |
MaxWell 6kV series | ||||
Models | Motor Power (kW) | Rated output current (A) | Weight (kg) | Dimensions (mm) |
MaxWell-H0185-06 | 185 | 23 | 2030 | 1850*1770*2350 |
MaxWell-H0200-06 | 200 | 25 | 2049 | |
MaxWell-H0220-06 | 220 | 27 | 2073 | |
MaxWell-H0250-06 | 250 | 31 | 2109 | |
MaxWell-H0280-06 | 280 | 34 | 2145 | |
MaxWell-H0315-06 | 315 | 38 | 2187 | |
MaxWell-H0355-06 | 355 | 43 | 2236 | |
MaxWell-H0400-06 | 400 | 48 | 2363 | |
MaxWell-H0450-06 | 450 | 54 | 2385 | |
MaxWell-H0500-06 | 500 | 60 | 2410 | |
MaxWell-H0560-06 | 560 | 67 | 2479 | |
MaxWell-H0630-06 | 630 | 75 | 2609 | |
MaxWell-H0710-06 | 710 | 85 | 2664 | |
MaxWell-H0800-06 | 800 | 94 | 2773 | |
MaxWell-H0900-06 | 900 | 106 | 2894 | |
MaxWell-H1000-06 | 1000 | 117 | 3060 | |
MaxWell-H1120-06 | 1120 | 131 | 3268 | |
MaxWell-H1250-06 | 1250 | 144 | 3502 | |
MaxWell-H1400-06 | 1400 | 161 | 3577 |
MaxWell 10kV series | ||||
Models | Motor Power (kW) | Rated output current (A) | Weight (kg) | Dimensions (mm) |
MaxWell-H0220-10 | 220 | 17 | 2163 | 1850*1770*2350 |
MaxWell-H0250-10 | 250 | 19 | 2202 | |
MaxWell-H0280-10 | 280 | 21 | 2241 | |
MaxWell-H0315-10 | 315 | 24 | 2286 | |
MaxWell-H0355-10 | 355 | 26 | 2338 | |
MaxWell-H0400-10 | 400 | 29 | 2475 | |
MaxWell-H0450-10 | 450 | 33 | 2505 | |
MaxWell-H0500-10 | 500 | 36 | 2526 | |
MaxWell-H0560-10 | 560 | 40 | 2600 | |
MaxWell-H0630-10 | 630 | 45 | 2740 | |
MaxWell-H0710-10 | 710 | 51 | 2799 | |
MaxWell-H0800-10 | 800 | 56 | 2916 | |
MaxWell-H0900-10 | 900 | 63 | 3046 | |
MaxWell-H1000-10 | 1000 | 70 | 3225 | |
MaxWell-H1120-10 | 1120 | 79 | 3848 | |
MaxWell-H1250-10 | 1250 | 87 | 4100 | 2625*1895*2470 |
MaxWell-H1400-10 | 1400 | 97 | 4180 | |
MaxWell-H1600-10 | 1600 | 110 | 4610 | |
MaxWell-H1800-10 | 1800 | 124 | 4990 | |
MaxWell-H2000-10 | 2000 | 138 | 5180 | |
MaxWell-H2250-10 | 2250 | 154 | 5573 |
CMC-MX soft starter is suitable for starting and protecting general squirrel-cage AC asynchronous motors. Adapted motor power from 7.5kW to 280kW. It can smoothly start/stop the motor without steps, avoid mechanical and electrical shocks caused by traditional methods such as direct start, star/delta start, auto-coupling step-down start, etc.
XiChi XPQ Active Filters are used for Harmonic Reduction in Haier IOT Center. The active power harmonic filter (APF/AHF) suppresses the harmonic current on the load side to a great extent, and the overall harmonic filtering effect is obvious.
In the process of starting the motor, the soft starter gradually changes the conduction angle of the thyristor, so that the starting current of the motor rises smoothly from zero to the maximum value. The whole process runs smoothly, the reliability of the motor power supply is high, the impact torque on the mechanical load is reduced, the impact on the motor itself is small, and the service life of the motor and the entire equipment is prolonged.
The harmonic control technology of active filter equipment is one of the effective means to improve the quality of power supply. After the popularization and application of APF in the power supply system of hospital buildings, the generated harmonics can be controlled within the minimum range. Realize scientific and rational use of electricity, restrain grid pollution, improve power quality, ensure the safety of medical equipment, and bring huge economic and social benefits to users.
Project requirementsHigh voltage soft start device10KV 280kw * 8 units400kw * 6 unitsHigh voltage SVG1 unit
The use of high-voltage motor soft-start device can effectively improve the service life of the pump and the reliability of power supply. CMV series of products are widely used in electric power, building materials, chemical industry, metallurgy steel, paper making and other industries with rated voltage of 3000-10000V. It can be used well with various electromechanical equipment such as water pump, fan, compressor, pulverizer, mixer, belt conveyor, etc. It is an ideal high-voltage motor starting and protection equipment.
The VFD has achieved remarkable power-saving effect when used in the drive control of fans and pumps. It is an ideal speed control method. It not only improves the equipment efficiency, but also meets the production process requirements, and greatly reduces the equipment maintenance and repair costs, and also reduces the shutdown period.
Using VFD for speed regulation, it is convenient to realize multi-stage speed regulation of mining winches, and improve system stability and safety. It reduces operation failures and downtime, saves manpower and material resources, improves coal transportation capacity, and also has considerable indirect economic benefits.
APF is a new type of power electronic device for dynamically suppressing harmonics and compensating reactive power. It can quickly track and compensate harmonics of different sizes and frequencies. Compared with the passive filter device, the active filter device has better treatment effect, and it can mainly filter out multiple and high-order harmonics at the same time without causing resonance.
CFV9000A series high-voltage variable frequency speed regulation system, with high-speed DSP as the control core, adopts space voltage vector control technology and cell-series multi-level technology, with high reliability, easy operation and high performance as the design goals, to meet the needs of users for various load adjustments.
APF can not only compensate various harmonics, but also suppress flicker and compensate reactive power; the filtering characteristics are not affected by system impedance, etc., which can eliminate the risk of resonance with system impedance; it has an adaptive function, which can automatically track and compensate for changing Harmonics, that is, have the characteristics of high controllability and fast response.
XFC500 variable frequency drive is used in amusement ride to realize functions such as speed regulation, energy saving, and protection of mechanical equipment. With small size, light weight, large torque, high precision, strong function, high reliability, simple operation, easy communication and other functions.
The soft starter integrates motor soft start, soft stop and multi-function protection. In the heating industry, soft starters can be used in various applications of squirrel-cage asynchronous motors that do not require speed regulation, especially suitable for various pump loads or fan loads that require soft start and soft stop.
Application of CMV HV soft starter in piston pump in petrochemical industry.
Project Overview:The 1850 water pump house of Yaojie Coal and Electricity Group used oil circuit breaker to control high-voltage electricity, and reactor was used for starting, with large starting current and little protection function.
OverviewProduct model: CMV-800-10Load type: Crushing machinePhoto
Project infoLoad type: induced draft fanRated voltage: 10KVMotor rated current: 54ANumber of motor poles: 6 polesHigh voltage soft start model: CMV-900-10On-site parameter setting:Starting voltage: 65%Current limit multiple: 4 timesStartup time: 20Project infoLoad type: induced draft fanRated voltag
Frequency inverter applied to glass tempering furnace advantages: Low frequency and stable operation during standby, saving energy; The starting current is small, the impact on the power grid and machinery is small, and the service life of the equipment is prolonged; Quick start, shorten the production process and improve production efficiency; Control the frequency required for fast response, and control to meet the production process requirements.
The application of frequency inverters to plastic extruders has the advantages of reducing production energy consumption, improving productivity and product quality, and reducing the impact on the power grid during startup. The main extruder is composed of extrusion system, transmission system and heating and cooling system. The transmission part usually consists of a motor, a reduction box and a bearing.