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XST260 Smart Low-Voltage Soft Starter for Motors - China Suppliers & Factory, 220/380/480V, 7.5-400 kW

Introducing the XST260 Smart Soft Starter, a highly efficient solution for the control and protection of low-voltage asynchronous motors. This advanced soft starter comes equipped with a built-in bypass contactor, making it ideal for use in various industrial applications, Designed not only for general soft starting purposes, the XST260 includes specialized features that effectively address common issues encountered in the operation of water pumps, belt conveyors, and fans. This innovative device is essential for optimizing motor performance and enhancing operational reliability, The XST260 operates at a mains voltage of AC220V to 500V (specifically 220V/380V/480V ±10%) and supports a wide power range from 7.5 kW to 400 kW. It is compatible with squirrel cage AC asynchronous (induction) motors, making it a versatile choice for diverse applications, As a trusted product from a leading factory in China, the XST260 Smart Soft Starter is manufactured by top suppliers in the industry, ensuring high quality and reliability for your motor control needs. Invest in the XST260 for superior performance and efficiency in your operations

    Appearance

    Item Description
    A Terminals are on the top of the device, clearly marked, easy and quick to install, and convenient for wiring.
    B 3.5-inch large display screen and status indicator screen, dual-screen display.
    C Plastic panels improve the safety of the entire machine.
    D Detachable keypad can be installed on the control cabinet door.
    E Clear status indication and alarm identification; quickly identify device status.

    Basic Parameters

    Control voltage AC110V - 220V ±15%, 50/60Hz
    Mains Voltage AC220V, AC380V, AC480V ± 10%
    Nominal current 18A~780A, 20 rated values in total
    Applicable motor Squirrel cage AC asynchronous motor
    Start methods Voltage ramp start, Current ramp start, Pump start control, Direct start, Kickstart
    Stop methods Voltage ramp, Soft stop, Brake, Free stop, Pump stop
    Logical input Impedance 1.8 KΩ, Mains voltage +24V
    Start frequency No more than 10 times per hour (recommended)
    IP ≤55kW, IP00
    ≥75kW, IP20
    Cooling type ≤55kW, Natural cooling
    ≥75kW, Forced air cooling
    Installation type Wall mounted
    Communication method RS485 (Optional)
    Environmental condition When sea altitude is above 2,000m, soft starter should be derated for use.
    Ambient temperature: -10 ~ +40°C
    Relative humidity: less than 95% (20°C±5°C)
    Free of flammable, explosive and corrosive gas or conductive dust.
    Indoor installation, good ventilation, vibration less than 0.5G

    Features

    Communication expansion card
    Profibus communication expansion card can be built-in.
    External keypad + extra large screen available
    Easily removable keypad for remote operation.
    Motor preheating
    In low-temperature environments, the motor is heated before operation without the need for external heating equipment.
    More comprehensive motor protection functions
    Overvoltage protection, undervoltage protection, overcurrent protection, overload protection, stall protection, bypass fault, thyristor fault, three-phase current imbalance, motor overheating protection, etc.
    Pump control function
    Unique start and stop control for pump loads. The pump starting function reduces the starting current of pump loads; the pump stopping function reduces the water hammer effect.
    Pump cleaning function
    Self-service cleaning of siltation in the pump to prevent overflow, overload and other failures caused by blocked rotor.
    Fan braking function
    Dynamic braking can quickly stop the running load; static braking can bring the running load to a stop state under the action of external force.
    Low speed operation function
    It has the functions of low-speed forward rotation and low-speed reverse rotation, and can adjust the load running direction at low speed before the motor starts normally.
    Wide supply voltage range
    220V-500V main power input voltage.

    Model specifications

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    Applicable motor power (kW) Model No. Rated current (A) Motor rated current (A) Size of primary wires (copper wire)
    standard wiring Inside delta connection
    7.5 XST260-0018-03 18 18 32 4 mm2
    11 XST260-0024-03 24 24 42 6 mm2
    15 XST260-0030-03 30 30 52 10 mm2
    18.5 XST260-0039-03 39 39 68 10 mm2
    22 XST260-0045-03 45 45 78 16 mm2
    30 XST260-0060-03 60 60 104 25 mm2
    37 XST260-0076-03 76 76 132 35 mm2
    45 XST260-0090-03 90 90 156 35 mm2
    55 XST260-0110-03 110 110 190 35 mm2
    75 XST260-0150-03 150 150 260 50 mm2
    90 XST260-0180-03 180 180 312 30×4 copper bar
    110 XST260-0218-03 218 218 378 30×4 copper bar
    132 XST260-0260-03 260 260 450 30×4 copper bar
    160 XST260-0320-03 320 320 554 30×4 copper bar
    185 XST260-0370-03 370 370 640 40×5 copper bar
    220 XST260-0440-03 440 440 762 40×5 copper bar
    250 XST260-0500-03 500 500 866 40×5 copper bar
    280 XST260-0560-03 560 560 969 40×5 copper bar
    315 XST260-0630-03 630 630 1090 50×8 copper bar
    400 XST260-0780-03 780 780 1350 50×8 copper bar
    Standard wiring refers to the delta or star connection of the motor windings, and the thyristor of the soft starter is connected between the power supply and the motor.
    Inner delta connection refers to the delta connection of the motor windings, and the thyristor is directly connected in series with the motor winding.

    Drawings

    Power range/kW G H I K L M D E F A/B/C Net weight/kg
    7.5 ~ 30 160 275 189 140 263 5.5 92 66 66 50 5.2
    37 ~ 55 5.7
    75 ~ 160 285 450 295 240 386 9 174 178 144 50 23.3
    185 ~ 280 320 520 320 250 446 9 197 189 146 50 33.6
    315 ~ 400 490 744 344 400 620 11 306 220 162 50 64.2

    Applications

    Belt conveyor
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    When material jam occurs, the low-speed forward and reverse functions can be used as appropriate to allow the belt conveyor to drive the jammed material back and forth to alleviate system jams.

    Fan
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    Application of dynamic braking function:
    Dynamic braking can be used to quickly stop large inertia loads and solve the problem of long shutdown time of large inertia fans.

    Application of static braking function:
    When the fan rotates due to external wind force, the static braking function can stop the fan first so that it can be started later.

    Comprehensive moisture-proof and anti-corrosion solution.

    Water pump
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    Unique pump control features:
    Why is the pump control feature needed?
    Pump systems are susceptible to fluid shock and surge during motor starting and stopping. The pump control function can effectively control the load current when the pump starts and stops, extending the pump life.

    When starting:
    In pump starting mode, the output voltage increases according to the pump load characteristic curve until the output voltage reaches full voltage.

    When stopping:
    The pump stop curve can effectively slow down the water hammer phenomenon caused by the pump load when it stops.

    Application scenarios for pump cleaning:
    When the blades are blocked by mud, the starting current of the water pump will be too large, resulting in overcurrent or overload protection. After using the pump cleaning function, the impeller is self-cleaned before the water pump is started to ensure normal pumping.

    Frequently Asked Questions
    Q: What start methods are supported by this soft starter?
    A: The device supports five start methods: Voltage ramp start, Current ramp start, Pump start control, Direct start, and Kickstart.
    Q: What is the difference between standard wiring and inside delta connection?
    A: Standard wiring refers to the delta or star connection of the motor windings where the thyristor of the soft starter is connected between the power supply and the motor. Inner delta connection refers to the delta connection of the motor windings where the thyristor is directly connected in series with the motor winding.
    Q: How does the pump cleaning function prevent failures?
    A: The pump cleaning function provides self-service cleaning of siltation in the pump. This prevents overflow, overload, and other failures caused by a blocked rotor before the pump starts.
    Q: Can the keypad be mounted remotely?
    A: Yes. The device features a detachable keypad that can be easily removed and installed on the control cabinet door for convenient remote operation.
    Q: What motor protection functions are built into the system?
    A: It features comprehensive protection functions, including overvoltage protection, undervoltage protection, overcurrent protection, overload protection, stall protection, bypass fault, thyristor fault, three-phase current imbalance, and motor overheating protection.
    Q: What are the cooling types based on the power range?
    A: For units with power less than or equal to 55kW, natural cooling is utilized. For units with power greater than or equal to 75kW, forced air cooling is used.

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