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China CT High Starting Torque Soft Starter, AC380/690/1140V, Suppliers & Factory for Induction Motors

Introducing the CT Soft Starter, an innovative solution for motor starting designed to enhance efficiency and performance in various applications. This advanced equipment, proudly manufactured in China, revolutionizes motor control by utilizing thyristor technology for optimal performance.

● Our soft starter achieves seamless frequency conversion and stepless voltage regulation, resulting in low starting current and high starting torque, making it ideal for diverse industrial environments.

● It integrates essential features such as starting, display, protection, and data acquisition, ensuring comprehensive motor management.

● Equipped with an easy-to-read LCD featuring English display, this device provides clear operational insights at a glance.

 

Mains voltage options include: AC 380V, 690V, 1140V

Power range suitable for various applications: 7.5 ~ 530 kW

Designed for use with: Squirrel cage AC asynchronous (induction) motors

As a leading factory and supplier in the industry, we ensure that our products meet the highest quality standards, making the CT Soft Starter an essential choice for efficient motor management.

    Functions

    • Reduce the motor starting current and the distribution capacity, and avoid capacity investment;
    • Reduce the starting stress, extend the life of the motor and related equipment;
    • Smooth start and soft stop avoid the surge problem and water hammer effect of traditional start-up equipment;
    • A variety of start-up mode and a wide range of current, voltage and other settings can adapt to a variety of load conditions;
    • Perfect and reliable protective function protects motor and related equipment in a more effective manner.

    Basic Parameters

    Control voltage AC110V - 220V ±15%, 50/60Hz
    Mains Voltage AC380V, AC690V, AC1140V ± 15%
    Nominal current 18A~1000A, 22 rated values in total
    Applicable motor Squirrel cage AC asynchronous motor
    Start methods Voltage ramp start, linear torque control start, square torque control start, stepwise frequency control start
    Stop methods Free stop, soft stop, pump stop, internal brake, external brake
    Logical input Impedance 1.8 KΩ, Mains voltage +24V
    Start frequency Frequent or infrequent start available, and it can be set internally
    Protective function Overvoltage, undervoltage, three-phase voltage imbalance, overcurrent, overload, underload, overheating, phase failure, short circuit, three-phase current imbalance, phase sequence detection, electric leakage, zero sequence detection, motor temperature protection, etc.
    IP IP00, IP20
    Cooling type Natural cooling or forced air cooling
    Installation type Wall mounted
    Environmental condition When sea altitude is above 2,000m, soft starter should be derated for use.

    Ambient temperature: -25 ~ +45°C

    Relative humidity: less than 95% (20°C±5°C)

    Free of flammable, explosive and corrosive gas or conductive dust.

    Indoor installation, good ventilation, vibration less than 0.5G

    Features

    Unique load application parameters

    There are ten kinds of built-in load types for users to choose, providing a unique starting control curve for each type of load to maximize the soft start and load matching, in order to achieve the best starting and stopping effect.

    Unique load application parameters (Alternative)

    It is built-in ten types of load for users to choose. It provides a unique start control curve for each type of load to make soft start match the load to a certain extent, so as to achieve a good starting and stopping effect.

    Multiple start and stopping modes

    Voltage ramp start, linear torque control start, square torque control start, and stepwise frequency control start. Programmable kick start torque and starting current limits can be applied in each mode. The unique basic algorithm makes the motor start and stop more accurate and smoother.

    Advanced communication function

    Equipped with RS485 communication interface, it is convenient for users to connect and control the network, and improve the automation level and reliability of the system. Embedded Modbus standard protocol for easy configuration and connection.

    Analog signal control

    Users can input 4-20mA or 0-20mA standard signal, and conduct upper and lower limit setting of analog quantity on the operation panel to achieve the start and stop control of motor and alarm. The data (pressure, temperature, flow, etc.) can also be transmitted via a soft starter. It is provided with 4-20mA or 0-20mA standard analog signal output function.

    Powerful anti-interference property

    All external control signals are subject to optoelectronic isolation, and different anti-noise levels are set to adapt to the application in special industrial environments.

    Dual parameter function

    The soft starter has two sets of motor control parameters with different power. Two sets of basic parameters can control two motors with different power respectively.

    Self-adaption of power frequency

    Self-adaption of power frequency 50/60 makes user easy to use.

    Dynamic fault memory

    Up to 15 failures can be recorded, making it easy to find the cause of the malfunction.

    Perfect protective function

    It detects current and load parameters, having microcomputer protective functions such as overcurrent, overload, underload, overheating, phase failure, short circuit, three-phase current imbalance, phase sequence detection, electric leakage, zero sequence detection, system abnormality and crystal oscillator abnormality.

    Friendly human-machine interface

    LCD and navigative operation mode make parameter setting and adjustment more convenient, and fault and real-time monitoring more intuitive. Displays in Chinese and English.

    Model Selection of CT Soft Starter

    No. Rated current (A) 380V 690V 1140V
    Motor Power (kW) Size Motor Power (kW) Size Motor Power (kW) Size
    1 18 7.5 172×320×167mm 15 172×320×167mm 22 172×320×167mm
    2 24 11 22 33
    3 30 15 30 45
    4 39 18.5 37 55
    5 45 22 45 65
    6 60 30 55 90
    7 76 37 75 110
    8 90 45 90 135
    9 110 55 110 165
    10 150 75 132 285×474×230mm 225
    11 180 90 285×474×230mm 160 280 285×474×230mm
    12 218 110 200 344
    13 260 132 250 400
    14 320 160 300 505 320×512×230mm
    15 370 185 350 584
    16 440 220 320×512×230mm 400 320×512×230mm 695
    17 500 250 456 789
    18 560 280 500 884 400×647×230mm
    19 630 315 560 400×647×230mm 995
    20 780 400 400×647×230mm 700
    21 920 470
    22 1000 530

    Specification and Accessories (e.g. 380V)

    Specification and Accessories (e.g. 380V)
    Applicable motor power (kW) Model No. Rated current (A) Model of bypass contactor Size of primary wires (copper wire)
    7.5 CT - 0018/3 18 CJX4-25 4 mm2
    11 CT - 0024/3 24 CJX4-32 6 mm2
    15 CT - 0030/3 30 CJX4-32 10 mm2
    18.5 CT - 0039/3 39 CJX4-40 10 mm2
    22 CT - 0045/3 45 CJX4-50 16 mm2
    30 CT - 0060/3 60 CJX4-63 25 mm2
    37 CT - 0076/3 76 CJX4-80 35 mm2
    45 CT - 0090/3 90 CJX4-95 35 mm2
    55 CT - 0110/3 110 CJX4-115F 35 mm2
    75 CT - 0150/3 150 CJX4-150F 50 mm2
    90 CT - 0180/3 180 CJX4-185F 30×3 copper bar
    110 CT - 0218/3 218 CJX4-225F 30×3 copper bar
    132 CT - 0260/3 260 CJX4-265F 30×4 copper bar
    160 CT - 0320/3 320 CJX4-330F 30×4 copper bar
    185 CT - 0370/3 370 CJX4-400F 40×4 copper bar
    220 CT - 0440/3 440 CJX4-500F 40×4 copper bar
    250 CT - 0500/3 500 CJX4-500F 40×4 copper bar
    280 CT - 0560/3 560 CJX4-630F 40×4 copper bar
    315 CT - 0630/3 630 CJX4-630F 40×5 copper bar
    400 CT - 0780/3 780 JWCJ 20-800 50×5 copper bar
    470 CT - 0920/3 920 JWCJ 20-1000 50×6 copper bar
    530 CT - 1000/3 1000 JWCJ 20-1000 50×6 copper bar

    ● The standard configuration of the soft starter includes a current transformer, and the user needs to select a bypass contactor reasonably according to the specifications and models listed in the table above.

    ● When the main power supply is AC690V and AC1140V, the selection of accessories is also based on the current of the controller.

    ● The attachments in the table above are for reference only.

    Basic Settings of Different Applications

    (following settings are for reference only)
    Load type Initial voltage (%) Start ramp time (s) Stop ramp time (s) Current limit ILIM
    Ship propeller 30 10 0 2.5
    Centrifugal fan 50 20 0 3.5
    Centrifugal pump 30 6 6 3
    Piston compressor 40 15 0 3
    Lifting machinery 30 15 6 3.5
    Mixer 40 15 0 3.5
    Crusher 50 15 6 3.5
    Screw compressor 40 15 0 3.5
    Spiral conveyor belt 40 10 6 3.5
    Idling motor 25 10 0 2.5
    Belt conveyor 50 15 10 3.5
    Heat pump 30 15 6 3
    Elevator 30 10 0 3
    Gas pump 30 10 0 2.5

    Frequently Asked Questions (FAQ)

    What are the main functions of the CT Soft Starter?

    The CT Soft Starter reduces motor starting current and distribution capacity to avoid extra capacity investment. It also reduces starting stress, extends equipment life, avoids water hammer effects, and provides comprehensive protection for motors.

    What starting and stopping methods are supported?

    It supports multiple start methods including voltage ramp start, linear torque control start, square torque control start, and stepwise frequency control start. Stop methods include free stop, soft stop, pump stop, internal brake, and external brake.

    Does the soft starter support dual motor parameters?

    Yes, it features a dual parameter function, containing two sets of motor control parameters with different powers. This allows it to control two motors with different power configurations respectively.

    Are bypass contactors included with the CT Soft Starter?

    The standard configuration includes a current transformer, but the user must select and purchase the appropriate bypass contactor separately based on the recommended model selection table.

    What are the environmental requirements for installation?

    It requires indoor installation with good ventilation, an ambient temperature between -25°C and +45°C, relative humidity under 95%, and vibration levels under 0.5G. It must be kept free of flammable, explosive, or corrosive gases.

    How does altitude affect the operation of the soft starter?

    When installed at a sea altitude above 2,000 meters, the soft starter's capacity must be derated for safe and proper usage.

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